Bestway Cement Hattar
Clay Crusher Modification
This project was initiated for the utilization of gerra material along with the enhancement in capacity of crusher. The project will be completed in May 2017.Cost of project is Rs. 50 Million with payback period of 1.8 years.
Additional Clinker Dome
This project was initiated to increase the covered clinker storage capacity at site. With the use of this Dome the clinker will be safe from weathering effect along with less Mining machines usage and better cement grindability. Feasibility of the said project will be completed In March 2017.
Precalciner Conversion
The project was initiated to convert the existing MFC to in line precalciner. This project will increase the Degree of Calcination from existing 83% to 94%. This will enable the plant to use the Alternative fuel and reduced down time along with enhanced clinker productivity. Feasibility of the project will be completed in March 2017.
Bestway Cement Farooqia
Raw Mill EP3, EP4 and Cooler EP Up Gradation
Bestway cement limited is committed to continuously improve the environment of areas in which it operates. Project for EP’s up gradation with M/s Elex and FLS was initiated to further improve the efficiency of dust colleting equipment. This project will reduce the dust emission to 100 mg/Nm3.The project will be completed in June 2018.
Clinker Cooler Up Gradation to 4000TPD
Keeping in view the increasing cement demand and process efficiency the project of cooler up gradation initiated with FLS. The project will be completed till June 2018.
Railway Siding
The project was initiated for cost saving on account of transportation of Coal and cement through Pakistan Railways. The project will be completed in February 2019.
Bestway Cement Chakwal
Modification of Cooler Line-I (FLS ABC Inlet)
Modification of cooler Line-1 with ABC inlet was initiated in February 2016. This modification will reduce the plant stoppages due to formation of Snowman and buildups. Moreover this will also increase the efficiency of cooler by saving of 20 Kcal/Kg of clinker. The project will be completed in July 2017. Approximate project cost is Rs. 40 Million with payback period of 0.96 years.
Replacement of Chinese Packers with Ventomatic Packers
To meet higher cement dispatches demand and system efficiency, project for replacement of 03 Chinese packers with Ventomatic packers Initiated on 22.07.16. Installation of 01 packer will be completed in April 2017, while the remaining 02 packers will be installed in July 2017 subject to cement dispatches.
Cement Mill Up Gradation
In order to reduce the wear and tear of system fan impeller. Project was initiated to replace the high RPM system fan motor with low RPM ABB motor. This modification will not only help to avoid the accidental damage of impeller but will also increase the capacity by 10~12 tph with approximately 3 KW of energy reductions. Project execution is planned in April 2017 subject to the provision of motor and cements stock level, and will be completed in May 2017. Approximate project cost is Rs.40.6 Million.
Raw Mill EP Conversion
Project for conversion existing Raw Mill Ep’s to bag house initiated to improve the dust efficiency of existing EP’S, although the dust emission of the existing EP’s are also well below the NEQS limits. The project is planned to be completed by December 2017.
Kiln Optimization by Avenceon
Kiln optimization project was initiated in January 2017 for smooth and efficient operation of Plant. This project will enable the operation of plant through MPC software. MPC modeling and online monitoring in real time is in progress. The project will be completed in June 2017.
Installation of Drinking Water Treatment Plant
Bestway Cement Limited is committed to provide hygienic environment to its employees. To provide clean and clear water to employee’s installation of 2nd Drinking water treatment plant near canteen area was initiated in October 2016. The project is in progress and will be completed in April 2017. Project cost is Rs. 1.53 Million.
Up Gradation of Cooler EP
Dust emissions of our existing EP’s are well below the NEQS limits. In order to further improve the system and modify the same from existing Chinese to European origin contract was signed with M/s Elex. Cooler EP’S up gradation project will be completed in August 2017. Cost of project is approx. Rs. 240 Million.
Bestway Cement Kallar Kahar
Packers Up Gradation
This project was initiated to replace the existing 04 packers with the latest design FLS packers for better efficiency. This up gradation will result in better Accuracy and smooth operation of packing plant. The project will be completed in two phases. 01 packer will be installed in May 2017 while the remaining 03 packers will be installed in August 2017. Approximate project cost is Rs. 115.4 Million.
Raw Meal Bucket Elevator
The project was initiated to replace the existing Fluxo conveying system for raw meal by bucket elevator. After installation of this bucket elevator power saving of 650 units per hour is estimated. Project will be completed in May 2017. Approximate project cost is Rs. 57.5 Million with payback period of 02 years.
New Steel Silo for HES Cement
This project was initiated to enhance the cement storage capacity of special cements at plant. New steel silo for High Early Strength Cement will be completed in April 2017. Approximate project cost is Rs.49.9 Million.